CDADAndi katswiri wopanga zida zamagetsi zochokera ku China. Tikukupemphani kuti mufufuze mitundu yathu ya Air Circuit Breakers, yomwe ili ndi mitundu yosiyanasiyana komanso ikugwirizana ndi miyezo yapadziko lonse lapansi. Kupyolera mu kuwongolera khalidwe labwino, tadzipereka kukupatsani zinthu zapamwamba komanso ntchito zambiri.
An Air Circuit Breaker (ACB) ndi chipangizo chosinthira mphamvu chotsika kwambiri chomwe chimapangidwa kuti chiteteze makina ogawa magetsi kuti asachuluke, mabwalo amfupi, ndi zovuta zapadziko lapansi. Amagwira ntchito pamagetsi okwana 690V AC (50/60Hz) omwe ali ndi mavoti apakati pa 630A mpaka 6300A, ma ACB amagwira ntchito ngati zida zodzitetezera m'ma switchboards, malo ogawa magetsi, ndi zomangamanga zofunika kwambiri zamafakitale.
Mosiyanama ma molded case circuit breakers (MCCBs), Ma ACB amagwiritsa ntchito mpweya wa mumlengalenga ngati njira yozimitsira arc, kugwiritsa ntchito makina apamwamba kwambiri a arc chute ndi maginito owulutsira maginito kuti azimitse bwino mafunde olakwika. Mapangidwe otsegukawa amalola kuti zigawo zamkati ziziwoneka bwino, zomwe zimathandizira kukonza zodzitchinjiriza ndikukulitsa moyo wantchito mpaka zaka 15-20 kapena kupitilira apo ndikugwiritsa ntchito moyenera.
| Gulu | Mtundu | Mitundu Yamakono | Makhalidwe Ofunikira |
| Kukhazikitsa Kokwera | Mtundu Wokhazikika | 630A-4000A | Kuyika kokhazikika, kotsika mtengo, kocheperako |
| Mtundu Wotulutsa | 630A - 6300A | Chassis chochotseredwa, chosavuta kukonza, kuyesa malo antchito | |
| Pole Configuration | 3 - Pansi | Mavoti onse | Standard mafakitale ntchito, magawo atatu machitidwe |
| 4 - Pansi | Mavoti onse | Machitidwe omwe amafunikira chitetezo chopanda ndale, makonda osinthika osalowerera ndale (50-100% adavotera pano) | |
| Njira Yogwirira Ntchito | Pamanja | 630A - 3200A | Ntchito zogwirira ntchito za Spring-charged, zoyenera kugwira ntchito pafupipafupi |
| Zoyendetsedwa ndi injini | 800A-6300A | Universal AC/DC mota (110V/220V), kuthekera kwakutali, kuthamangitsa masika | |
| Trip Unit Technology | Thermal-Maginito | 630A - 1600A | Chitetezo choyambirira, makonda okhazikika, okwera mtengo |
| Electronic LSIG | 800A-6300A | Ma processor a Microprocessor, osinthika a L-S-I-G curves, zone-selective interlocking, njira zolumikizirana |
Miyezo ya Kukula Kwa chimango:
1600A chimango:630A - 1600A (Kugawa kwapang'ono)
Chithunzi cha 3200A: 800A - 3200A (Mainjini apamwamba)
Chithunzi cha 6300A2000A - 6300A (M'badwo wamagetsi, zomangamanga)
| Ntchito | Kufotokozera | Magawo aukadaulo |
| Chitetezo Chowonjezera (L) | Kutalika kwa nthawi yokhotakhota mokhotakhota | Zosinthika: 0.4 - 1.0 × Mu, Kuchedwa kwa nthawi: 1s - 1000s |
| Kuchedwerako Kozungulira (S) | Chitetezo chosankha chafupipafupi | Zosinthika: 2 - 10 × Ir, Kuchedwa: 0.05s - 0.5s |
| Ulendo Wapompopompo (I) | High-liwiro zolakwika chilolezo | Zokhazikika kapena zosinthika: 5 - 20 × Ir, <50ms ntchito |
| Ground Fault (G) | Kuzindikira kwapadziko lapansi | 20% - 100% ya In, chitetezo champhamvu chapadziko lapansi |
| Kutulutsidwa kwa Undervoltage | Kuyimitsa basi pakutayika kwamagetsi | 35% - 70% Un, kuchedwa kosinthika kwa nthawi |
| Phase Loss Protection | Kuzindikira kusalingana kwa magawo atatu | <80% voteji pa gawo lililonse limayambitsa ulendo |
| Gawo la Viwanda | Kugwiritsa Ntchito Mwachindunji | Zodziwika bwino |
| Ma Data Center | Main LV akubwera, UPS bypass, bus-coupler | 3200A-6300A, 100kA Icu, LSIG yamagetsi, yolumikizirana |
| Zothandizira Zaumoyo | Chipatala chachikulu kugawa, kalunzanitsidwe jenereta | 4-pole, 4000A, osalowerera ndale, kusamutsa kwapawiri-gwero |
| Zomera Zopanga | Malo owongolera magalimoto, chitetezo chamagetsi | 1600A-3200A, kupirira kwamakina apamwamba (10,000+ kuzungulira) |
| Nyumba Zamalonda | Kugawa kwapamwamba, malo ogulitsira, ma eyapoti | 800A-2500A, mtundu wojambula, mawonekedwe ophatikizika |
| Mphamvu Zongowonjezwdwa | Kutolere kwa famu ya solar, switchgear yamphepo yamphepo | 1000V AC oveteredwa, yaitali kutentha osiyanasiyana (-25°C kuti +70°C) |
| Mafuta & Gasi | Mapulatifomu akunyanja, zoyeretsera, petrochemical | Tropicalized (T2), yosamva dzimbiri, IP54 yochepa |
| Zomangamanga | Metro machitidwe, njanji traction, madzi mankhwala | Kugwedezeka kwakukulu / kugwedezeka kwamphamvu, kuyanjana kwamagetsi |
Kuyang'anira Zopangira Zopangira Zopangira → Lumikizanani ndi Zopanga Zamisonkhano → Ntchito Yomanga ya Arc Chute → Mechanism Assembly → Kuphatikizika kwa Unit Unit → Msonkhano Wachigawo → Kuwongolera & Kuyesa → Kuyendera Komaliza → Kuyika
| Gawo | Tsatanetsatane wa Ndondomeko | Mfundo Zowongolera Ubwino |
| Lumikizanani ndi System Production | Zolumikizira zamkuwa zokhala ndi siliva (AgNi 90/10 kapena AgCdO), mikono yolumikizana ndi makina a CNC, ikuyaka mumlengalenga | Kuyesa kuuma (HV 80-120), siliva makulidwe muyeso (≥8μm), kukana kukhudzana <50μΩ |
| Kupanga kwa Arc Chute | Ma mbale a Ceramic splitter, othamanga achitsulo arc, ma gridi a deionizing, kutchinjiriza kopanda kutentha kwambiri | Kuyesa kwamphamvu kwa dielectric (2.5kV/1min), kulolerana kwazithunzi ± 0.1mm |
| Mechanism Assembly | Makina opangira zitsulo zamasika, makina oyendetsa makina oyendetsa makina, zida zotsutsana ndi kupopera | Kuyesa kupirira kwamakina (ntchito 10,000), kutsimikizira kwa torque |
| Ulendo Unit Integration | Msonkhano wa PCB, kuyika kwa thiransifoma wamakono, mapulogalamu a firmware, kulumikizana ndi gawo loyenera | Kuyesa kogwira ntchito pa 0.5%, 5 ×, 10 × oveteredwa panopa, kulondola nthawi ± 5% |
| Msonkhano Womaliza | Kupanga kwa modular, kuphatikiza kwa chassis, kulumikiza ma terminal, kuyika mpanda | Kupirira kwa dielectric (3.5kV/1min), kukana kutchinjiriza (> 100MΩ) |
| Chigawo | Kufotokozera Zinthu | Ma Ma Supplier Standards | Zofunika Kwambiri |
| Main Contacts | Electrolytic copper (Cu-ETP) + Silver plating (Ag 99.9%) | ASTM B152, IEC 60368 | Conductivity ≥100% IACS, kukana kwa okosijeni |
| Arcing Contacts | Copper-tungsten (CuW 80/20) kapena Silver-tungsten carbide | Chithunzi cha ASTM B702 | Kukana kukokoloka kwa arc, kukana kukhudzana kochepa |
| Lumikizanani ndi Springs | Beryllium mkuwa (CuBe2) kapena chitsulo chosapanga dzimbiri 301 | Chithunzi cha ASTM B196 | Moyo wotopa> 50,000 zozungulira, kukhudzana mosasinthasintha |
| Arc Chute Plates | Chitsulo chozizira chozizira SPCC + Ceramic zokutira | Mtengo wa JIS G3141 | Kukana kutentha > 1000 ° C, kupotoza kwa maginito arc |
| Nyumba za Insulation | BMC (Bulk Molding Compound) DMC kapena SMC fiberglass | UL94 V-0 | Mlozera wotsatira> 600V, wobwereranso ndi moto |
| Njira Yogwirira Ntchito | Mpweya wa carbon S45C, wotenthedwa ndi kutentha | Mtengo wa JIS G4051 | Kulimba mphamvu ≥600MPa, kuvala zosagwira |
| Mabasi | T2 mkuwa (99.9% woyera) kapena 6061-T6 aluminium | Chithunzi cha ASTM B187 | Kachulukidwe kakali pano 1.5-2.0 A/mm², plating plating mwina |
| Zida Zamagetsi | Ma PCB amtundu wa mafakitale, masensa a Hall-effect, ma processor a ARM | IEC 60721-3-3 | Kutentha kwa ntchito -25 ° C mpaka +70 ° C, EMC imagwirizana |
| Mpanda | CRCA zitsulo pepala (1.5-2.0mm) + Epoxy ufa wokutira | JIS G 3141, ISO 12944 | Kukana kwa dzimbiri C3-C5, IP40-IP54 |
| Standard | Mbali | Mavoti Oyenera |
| IEC 60947-2 | Ma switchgear otsika-voltage - Ophwanya ma Circuit | Padziko lonse lapansi pakupanga kwa ACB, kuyesa, magwiridwe antchito |
| EN 60947-2 | IEC 60947-2 yolumikizidwa ku Europe | Kutsata chizindikiro cha CE, kupezeka kwa msika wa EU |
| GB/T 14048.2 | Muyezo wa dziko la China wofanana ndi IEC 60947-2 | Chitsimikizo cha CCC, msika waku China |
| Gulu Loyesa | Mayeso enieni | Zoyenera Kuvomereza |
| Dielectric Performance | Kupirira kwanthawi yayitali (2.5kV-3.5kV/1min) | Palibe kuwonongeka, palibe flashover |
| Mphamvu yopirira (8kV-12kV 1.2/50μs) | Palibe kutulutsa kosokoneza | |
| Kutentha Kukwera | Kupitilira apo pa ovoteledwa In | Kutentha kwapakati ≤80K (zokutidwa ndi siliva), ≤65K (mkuwa wopanda kanthu) |
| Kudumpha Kwafupipafupi | Ultimate breaking capacity (Icu) - 3 ntchito | Kusokoneza bwino, palibe kuwonongeka kosatha |
| Kutha kwa ntchito (Ics = 50% -100% Icu) | 3 ntchito, kupitiriza serviceability | |
| Kupirira Kwakanthawi kochepa | Icw ya 1s kapena 3s (kutentha & kupsinjika kwamphamvu) | Palibe deformation, kukhudzana kuwotcherera, kapena kuwonongeka kwa insulation |
| Mechanical Endurance | Zopanda katundu (nthawi zambiri mizungu 10,000-20,000) | <5% parameter drift, palibe kulephera kwa makina |
| Kupirira Kwamagetsi | Katundu wamagetsi pakali pano (nthawi zambiri mizungu 2,000-6,000) | Kulumikizana kumavala <50%, mawonekedwe aulendo osasinthasintha |
| Kulondola kwa Ulendo Wachigawo | Kutsimikizira kwa ma curve a L-S-I-G | ± 10% kulondola kwapano, ± 20% nthawi yolondola |
| Zachilengedwe | Kutentha konyowa (IEC 60068-2-30), kuzizira, kutentha kowuma | Zimagwira ntchito pambuyo pokhazikika, palibe dzimbiri |
| Zakuthupi | Zinthu Zoyendera | Sampling Plan | Zida |
| Copper contacts | Chemical zikuchokera, madutsidwe, dimensional kulolerana | AQL 0.65, ISO 2859 | Spectrometer, conductivity mita, CMM |
| Silver plating | Makulidwe (XRF), adhesion (tepi test), porosity | 100% zowoneka, 5% makulidwe cheke | X-ray fluorescence, microscope metallurgical |
| Zigawo zachitsulo | Kuuma, kulimba kwamphamvu, kumaliza kwapamwamba | AQL 1.0 | Rockwell hardness tester, makina olimba |
| Zida zamagetsi | Kuyesa ntchito, kutsimikizira kwa parameter, kugulitsa | 100% AOI, 5% yogwira ntchito | LCR mita, oscilloscope, X-ray kuyendera |
| Sitimayi | Control Parameters | pafupipafupi | Njira |
| Gwirizanitsani msonkhano | Kulumikizana kwapakati, kupanikizika, kuyanjanitsa | Mayunitsi 100 aliwonse | Mphamvu gauge, feeler gauge, optical comparator |
| Msonkhano wa Arc chute | Splitter plate spacing, magnetic circuit integrity | Pafupifupi mayunitsi 50 | Ma go/no-go gauges, flux density mita |
| Mechanism calibration | Nthawi yolipirira masika, mphamvu yaulendo, liwiro lotseka | Chigawo chilichonse | Makina oyeserera oyeserera, kulowetsa deta |
| Trip unit programming | Kutsimikizira kopindika, kuyesa kulumikizana | 100% | Kuyesedwa koyambirira kwa jakisoni, protocol analyzer |
| Chinthu Choyesera | Standard | Kukula Kwachitsanzo |
| Dielectric kupirira voteji | 3.5kV AC/1min | 100% |
| Insulation resistance | >100MΩ @ 500V DC | 100% |
| Kulimbana ndi kukana | <50μΩ pa mtengo | 100% |
| Makhalidwe a nthawi | Nthawi yotseka/yaulendo, kulunzanitsa pakati pa mitengo | 100% |
| Kutsimikiza kwaulendo wanthawi yayitali | 3 × Mu (nthawi yomweyo), 1.05 × Mu (zodzaza) | 100% |
| Kugwira ntchito kwamakina | 5 kuzungulira kotseguka | 100% |
| Kuyang'ana kowoneka ndi mawonekedwe | Zero zolakwika pamiyeso yovuta kwambiri | 100% |
| Kupaka umphumphu | Mayeso otsitsa, kuyesa kwa vibration (ISTA 3A) | AQL 1.0 pagawo lililonse |
| Zida Gulu | Mafotokozedwe a Makina | Ntchito | Mphamvu |
| CNC Machining Center | 5-axis ofukula machining center (Mazak/Haas) | Makina olumikizana olondola, ma geometri ovuta | 5,000 ma seti / mwezi |
| Kusindikiza & Kupanga | 200-ton progressive die press (Bruderer) | Copper busbar kupanga, kukhudzana kasupe kupanga | 10,000 zigawo / tsiku |
| Chithandizo cha Pamwamba | Mzere wopangira siliva wodzichitira (Mgolo/Rack) | Kulumikizana plating makulidwe 8-20μm | 2,000 kg / tsiku |
| Pulasitiki Kuumba | Makina opangira jakisoni a BMC (matani 300) | Arc chute housings, zigawo za insulation | 5,000 zidutswa / tsiku |
| Assembly Automation | Maselo a robotic (ABB/Fanuc) | Kusonkhanitsa kwa Mechanism, kusinthasintha kofunikira kofunikira | 500 mayunitsi / tsiku mzere |
| Zida Zoyesera | Mayeso oyamba a jakisoni (10,000A mphamvu) | Kutsimikizira kwaulendo wamakono | 200 mayunitsi / tsiku |
| High-voltage withstand tester (5kV AC) | Kuyeza kwa dielectric | 300 mayunitsi / tsiku | |
| Mechanical endurance test bench | 20,000 cycle automated kuyesa | 50 mayunitsi nthawi imodzi |
| Gulu lazinthu | Mwezi Wathanzi | Nthawi Yotsogolera Yokhazikika | Urgent Order Kutha |
| Mtundu Wokhazikika wa ACB (630A-1600A) | 3,000 mayunitsi | 2-3 masabata | Masiku 5 (zigawo zamasheya) |
| Mtundu Wokhazikika wa ACB (2000A-4000A) | 1,500 magawo | 3-4 masabata | 7 masiku |
| Mtundu wa ACB (800A-3200A) | 2,000 mayunitsi | 3-4 masabata | 10 masiku |
| Mtundu wa ACB (4000A-6300A) | 800 mayunitsi | 4-6 masabata | masiku 14 |
| Zosintha Mwamakonda | Maziko a polojekiti | 6-8 masabata | 4 masabata |
| Dipatimenti | Ogwira ntchito | Katswiri | Maudindo |
| R&D Engineering | 5 mainjiniya | Makina amagetsi, mapangidwe amagetsi, mapulogalamu ophatikizidwa | Kukula kwazinthu zatsopano, makonda, mbiri ya patent |
| Process Engineering | 15 mainjiniya | Njira zopangira, zopangira zokha, machitidwe abwino | Kukhathamiritsa kwa mzere wopanga, zolemba za SOP, kupititsa patsogolo zokolola |
| Kuyesa & Kutsimikizira | 12 mainjiniya | Kuyesa kwamphamvu kwambiri, kuyerekezera zachilengedwe, uinjiniya wodalirika | Kulinganiza kuyesa kwamtundu, kusanthula kulephera, kasamalidwe ka certification |
| Ntchito Engineering | 10 mainjiniya | Chitetezo cha dongosolo lamagetsi, kugwirizanitsa kosankhidwa, kutumizidwa kumunda | Thandizo laukadaulo lamakasitomala, kapangidwe kake, kutumiza tsamba |
| Chitsimikizo chadongosolo | 20 akatswiri | ISO 9001, Statistical process control | Kuwunika kwa ogulitsa, kufufuza njira, kasamalidwe koyenera |
| Chitsimikizo | Thupi Lopereka | Mbali | Kutsimikizika |
| ISO 9001:2015 | ZHONGDA/ SGS | Njira yoyendetsera bwino | Kuyang'anira pachaka |
| Mayeso amtundu wa IEC 60947-2 | EUROLAB | Chitetezo ndi magwiridwe antchito | Pa mndandanda wazinthu |
| Chizindikiro cha CE | Bungwe Lodziwitsidwa (Intertek) | Kupeza msika wa EU | Zogwirizana ndi mapangidwe |
| CCC (China) | Mtengo CQC | Chitsimikizo cha China chokakamiza | Zaka 5 zovomerezeka |
Malo athu opanga akuyimirazaka makumi awiri zaukadaulopazida zogawira mphamvu zocheperako, zoperekera ma air circuit breakers omwe amaposa benchmarks zamakampani kudzera:
Kuphatikiza koyima: Kuyala m'nyumba, kukonza molondola, ndi pulogalamu yamagetsi yamaulendo amatsimikizira kuwongolera kwathunthu
Kuyesa ndalama: $2M+ m'malo oyesera amphamvu kwambiri omwe amatha kutsimikizira 150kA mwachidule
Kupanga digito: MES-integrated kupanga mizere ndi traceability zonse (batch mbiri, chigawo serialization)
Kuthekera makonda: Kuyambira zokutira zapadera zotentha kupita ku njira zoyankhulirana za eni ake, timapanga mainjiniya mpaka momwe zimakhalira
Kutsata kwapadziko lonse: Njira zambiri zotsimikizira ziphaso zomwe zimathandizira kulowa msika mosasamala m'maiko 80+
Pazambiri zaukadaulo, maphunziro ogwirizanitsa osankhidwa, kapena kukonza zowerengera zamafakitale, gulu lathu la uinjiniya limapereka zokambirana zachindunji kuti zitsimikizire kuti kapangidwe kanu kachitetezo ka mphamvu kakukwaniritsa zomwe zikufunidwa pano komanso zofunikira pakukulitsa mtsogolo.